Auto Bending Machine Innovation to Improve PCB Production Control Unit

purwono purwono, setyo supratno, Muhammad Amin Bakri

Abstract


This research aims to implement the Auto Bending Lead Capacitor PCB Control Unit machine in manufacturing processes to improve operational efficiency and production capacity. The study begins with a literature review on the use of bending machines in various manufacturing industries, including integration with polarity inspection using Keyence Fiber Optic sensors. The implementation of this machine is based on kaizen and improvement initiatives for continuous improvement in production efficiency, waste reduction, and product quality enhancement. The findings show significant increases in production capacity with a time efficiency improvement of 2.87 seconds per product and monthly cost savings of Rp. 11,671,647. The Break Event Point (BEP) analysis indicates that the initial machine investment can be recouped within 2.7 months post-implementation. Recommendations for improvement include adding distance sensors for bend result detection and integrating production monitoring systems to enhance overall operational control. This research contributes significantly to improving manufacturing process efficiency through cutting-edge technology in electronic component production.


Full Text:

PDF (1-9)

References


A. Y. Nabila and S. Suryadi, “Pengaruh Inovasi Produk, Kualitas Layanan, Minat Konsumen, Dan Keunggulan Bersaing Terhadap Kepuasan Pelanggan Pada Usaha Mebel (Study Kasus Toko Istana Kado Merapi),” J. Manaj. Divers., vol. 2, no. 3, pp. 784–790, 2022.

J. P. A. Bakti, F. Rohman, and S. Sunaryo, “Peran Keunggulan Bersaing Sebagai Mediasi Pengaruh Inovasi Dan Orientasi Pasar Terhadap Kepuasan PelanggaN,” J. Bisnis dan Manaj., 2019, [Online]. Available: https://api.semanticscholar.org/CorpusID:169081375.

C. Nwachukwu and H. M. Vu, “Service Innovation, Marketing Innovation and Customer Satisfaction: Moderating Role of Competitive Intensity,” SAGE Open, 2022, doi: 10.1177/21582440221082146.

F. Šproch and J. Nevima, “Increasing competitiveness through innovation in an industrial enterprise - A case study of the company Massag,” Adv. Sci. Technol. Res. J., 2021, doi: 10.12913/22998624/130862.

P. D. Paramita, “Penerapan Kaizen Dalam Perusahaan,” Din. Sains, vol. 10, no. 23, 2012.

F. A. Ekoanindiyo, “Pengendalian Kualitas Menggunakan Pendekatan Kaizen,” Din. Tek. Ind., 2013.

A. Z. Riyadi, D. S. Utomo, and D. Widada, “ANALISIS PENGENDALIAN KUALITAS BATIK CAP MENGGUNAKAN METODE SIX SIGMA DAN KAIZEN,” Ind. Inov. J. Tek. Ind., 2024, [Online]. Available: https://api.semanticscholar.org/CorpusID:269479126.

D. Sudiantini and W. Untoro, “Manajemen Operasional Bagi Umkm: Peningkatan Efisiensi Dan Produktivitas,” Musytari Neraca Manajemen, Akuntansi, dan Ekon., vol. 1, no. 1, pp. 30–40, 2023.

I. M. Fitriani et al., “Pelatihan Kendali Sekuensial Berbasis Progammable Logic Controller pada Simulasi Otomasi Sistem Produksi,” I-Com Indones. Community J., 2021, [Online]. Available: https://api.semanticscholar.org/CorpusID:245506377.

N. A. Azman and N. Ahmad, “The future scenarios of automation and robot implementation in the manufacturing industry,” J. Technol. Manag. Bus., vol. 10, no. 2, 2023, doi: 10.30880/jtmb.2023.10.02.007.

M. M. Islam, “Determinants of industrial automation adoption in bangladesh’s manufacturing: an empirical study,” J. Econ. Manag. Trade, vol. 29, no. 11, pp. 114–123, 2023, doi: 10.9734/jemt/2023/v29i111167.

B. A. H. Siboro, V. M. Afma, and A. P. Widyadana, “Perancangan Mesin Bending untuk Menurunkan Reject Mechanical Packing Kapasitor,” J. Sist. dan Manaj. Ind. Vol, vol. 2, no. 1, pp. 9–16, 2018.

A. S. P. Utama, W. Tambunan, and L. D. Fathimahhayati, “Analisis Human Error pada Proses Produksi Keramik dengan Menggunakan Metode HEART dan SHERPA,” J. INTECH Tek. Ind. Univ. Serang Raya, vol. 6, no. 1, pp. 12–22, 2020.

Y. E. Nurcahyo and M. S. D. Ellianto, “Rancang bangun mesin roll bending portable,” Tek. Eng. Sains J., vol. 2, no. 2, pp. 109–114, 2018.

A. Khoryanton, A. Purnomo, F. T. Putri, and M. Nashrullah, “Penerapan Teknologi Mesin Bending guna Mempercepat Proses Bending pada Produk Gantungan Ayam di PT Todda Perkasa Semarang,” J. Rekayasa Mesin, vol. 16, no. 3, pp. 417–424, 2021.

A. K. Sharma, “A Study on the Background and the Direction of the Kaizen Approach in Lean Manufacturing,” EPRA Int. J. Multidiscip. Res., vol. 8, no. 11, pp. 241–245, 2022.

M. Wijana, A. A. A. Triadi, and L. S. Anwar, “Studi Kelayakan Penggunaan Mesin Diesel Dengan Metode Break Even Point (Bep) Dan Analisis Sensitivitas Pada Pltd (Studi Kasus: PT PLN Persero Sektor Pembangkitan Lombok PLTD Ampenan),” Din. Tek. Mesin, vol. 6, no. 1, 2016.

E. Emanauli, F. P. Sari, and F. Oktaria, “Analisis Break Event Point (Bep) Pada Pabrik Teh Pt. Perkebunan Nusantara Vi Unit Usaha Kayu Aro,” JAS (Jurnal Agri Sains), 2021, doi: 10.36355/JAS.V5I1.516.

P. Manuho, Z. Makalare, T. Mamangkey, and N. Budiarso, “Analisis Break Even Point (BEP),” J. Ipteks Akunt. Bagi Masy., 2021, doi: 10.32400/JIAM.5.1.2021.34692.

E. Emanauli, F. P. Sari, and F. Oktaria, “Analisis Break Event Point (Bep) Pada Pabrik Teh Pt. Perkebunan Nusantara Vi Unit Usaha Kayu Aro. JAS (Jurnal Agri Sains), 5 (1), 24.” 2021.

A. N. Mufidah, D. S. Sari, N. Afilyana, S. Julianti, and W. Wina, “Analisis Break Event Point (Bep) Usaha Produksi Tahu (Studi Kasus Pabrik Tahu Di Jalan Adi Sucipto Gang Sepakat Laut),” Andromeda, vol. 1, no. 2, pp. 75–80, 2023.




DOI: https://doi.org/10.37058/jeee.v6i1.12194

Refbacks

  • There are currently no refbacks.



Journal of Energy and Electrical Engineering (JEEE)
Program Studi Teknik Elektro Fakultas Teknik Universitas Siliwangi
Jl. Siliwangi No. 24 Kota Tasikmalaya - 46115
email: jeee@unsil.ac.id
e-ISSN: 2720-989X


INDEXED BY:

     

mallbet login

mallbet login

mallbet login

https://www.articalworld.com/

sakti55